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Unit 4: Replacement Procedures
SATO D508/D512 Service Manual Page 4-7
PANEL BOARD REPLACEMENT
1 Turn the printer OFF and disconnect the power supply cord.
2 Remove the base cover from the housing cover to access the panel board.
3 Remove the two screws (1) (See Figure 4-6) that secure the panel board bracket (2) to the
printer (3).
4 Disconnect the wiring harness for the defective panel board (4) from the main circuit board (5).
5 Detach the lens unit (6), button unit (7), and panel board (4), from the bracket, in this order (2).
6 Insert the wiring harness of the replacement panel board (4) through bracket (2) and
connect to main circuit board (5).
7 Reattach the replacement panel board (4), button unit (7), and lens unit (6) consecutively to
bracket (2).
8 Insert the assembly (7, 6, 4, 2) into the printer (3) and secure using two screws (1).
9 Attach the base cover to the housing cover.
10 Load some media, and run some tests to confirm proper function.
Figure 4-6, Panel Board Replacement
NOTE: When properly installed, the lens, buttons, and power switch should
protrude through their respective slots on the printer’s front panel.
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3
1
2
6
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- SERVICE MANUAL 1
- SATO America, Inc 2
- Table of Contents 3
- Replacement Procedures 4
- Checks/Adjustment Procedures 4
- OVERVIEW 5
- UNPACKING 8
- PRINTER PART NAMES 9
- SETTING UP THE PRINTER 10
- LOADING MEDIA 11
- Unit 1: Overview 12
- LABEL SENSING 13
- CONFIGURATION 14
- 3.1 OPERATING PANEL 14
- CONFIGURATION: THE REAR PANEL 15
- Configuration Switch 16
- THE CONFIGURATION PANEL 16
- DIP SWITCH SETTINGS (CONT’D) 17
- Configuration Switch 17
- CUTTER 17.9 0.70 143/215 19
- TEAR-OFF 29.2 1.15 234/350 19
- POTENTIOMETER ADJUSTMENTS 20
- DATA DUMP DIAGNOSTIC LABEL 22
- PRINTING TEST LABELS 23
- BASIC AND INTERFACE 25
- SPECIFICATIONS 25
- Attribute 26
- Attributes 27
- Barcodes 28
- Physical Attributes 28
- Optional Accessories 29
- INTERFACE SPECIFICATIONS 30
- THE RECEIVE BUFFER 31
- THE RECEIVE BUFFER (CONT’D) 32
- IEEE1284 PARALLEL INTERFACE 33
- RS-232C INTERFACE 34
- RS-232C INTERFACE SIGNALS 35
- READY/BUSY FLOW CONTROL 36
- X-ON/X-OFF FLOW CONTROL 36
- LOCAL AREA NETWORK INTERFACE 37
- WIRELESS 802.11 LAN INTERFACE 37
- TROUBLESHOOTING 39
- TROUBLESHOOTING TABLE 41
- MEANDERING MEDIA 42
- PRINTER CREATES A BLANK LABEL 42
- INCORRECT LABEL POSITIONING 42
- NO PRINTED IMAGE 42
- PARALLEL INTERFACE 43
- RS-232 SERIAL INTERFACE 43
- LAN ETHERNET INTERFACE 44
- WIRELESS LAN INTERFACE 44
- TROUBLESHOOTING FLOWCHARTS 45
- See Pg 4-3 46
- Unit 3: Troubleshooting 47
- See Pg 1-13 48
- See Pg 4-5 48
- See Pg 4-13 48
- PROBLEM: PRINTING IS TOO DARK 50
- See Pg 4-3 52
- See Pg 4-2 52
- See Pg 4-17 54
- See Pg 1-13 54
- to 1-15 54
- TEST PRINT TROUBLESHOOTING 55
- TEST LABELS 55
- Figure 3-2, Sample Test Label 56
- REPLACEMENT 61
- PROCEDURES 61
- REPLACEMENT PROCEDURES 62
- PLATEN ROLLER REPLACEMENT 63
- ACCESSING THE MAIN BOARD 63
- Screw x4 64
- FUSE REPLACEMENT 65
- PANEL BOARD REPLACEMENT 67
- LABEL SENSOR REPLACEMENT 70
- COVER SENSOR REPLACEMENT 72
- DRIVE MOTOR REPLACEMENT 74
- DRIVE GEAR REPLACEMENT 76
- CUTTER ASSEMBLY 78
- 1CHECKS/ADJUSTMENT 81
- ADJUSTMENT PROCEDURES 82
- FACTORY CLEAR 83
- PRINT DARKNESS 84
- Figure 5-2, Test Module Usage 85
- PRINTER COUNTER CLEAR 86
- TEST PRINT COUNTER CLEAR 87
- Unit 5: Adjustment Procedures 88
- GAP SENSOR SENSITIVITY 89
- POWER SUPPLY CHECKS 90
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